Rot had set in at the base of this post, a common problem. The replacement portion was 800mm long a hardwood key was also inserted to prevent any slip on the joint.
I could have also used a stepped Scarf joint which would have had the same effect as the hardwood key. Because the overall height of the porch was 3.5meters I was concerned that there could still be some movement in the post -possibly buckling , so it was decided to add a handrail and spindles at the end of the porch. This prevents potential buckle in the post and also I think finishes the job off nicely.
This is a copy of the original which had rotted beyond economic repair. For me this was an interesting project because it involved some curved work which does not come up that often so it gave me a chance to blow off the dust on the bandsaw and use it to achieve the curve. Each mortice and tenon joint was pegged using ¾” Oak dowel as well as glue. This will ensure that the joints remain tight. The old gate had rotted because the joints had opened and rain water had sat in the shoulder between the stile and rails.
A single driveway gate with an entrance door fitted in the middle. These gates are heavy so a jockey wheel has been fitted to take the stress off the hinges thus ensuring that the gate will not drop over time. The door opens independently or the whole gate can be opened as a single leaf. Manufactured from tannalised softwood for the frame and tannalised tongue and grove for the panels this should last. Overall its 2.6 Meters wide and 2.2 Meters high. The images accompanying this show the manufacturing then the final piece in situ.
A replacement Pergola, the original was blown down after a winter storm. It creates a welcoming invitation to enter into a private secluded back garden in the centre of the city. The various shrubs and roses that embraced the old pergola were saved and will be woven into this replacement and no doubt come the summer will be a picture of colour. I am quite interested in this kind of work and look forward to enquiries for custom made structures.
This much cherished Victorian bench has been part of the family for over a century, with photographs of grandfather sat on it as a young man. The rot in the feet of each leg being the result of many years standing on damp ground and ‘old age’. The solution was to sit the bench onto my work bench propped up and the legs cut back. Oak shoes were then glued on and Oak pegs introduced to make sure that the shoes hold fast for years to come.
Fitted wardrobe with sliding doors, main carcass white melamine faced and lipped MDF. Custom built wardrobes and cupboards make good use of an other wise unused space. There are literally 100s of different finishes available to suit all interiors please enquire about finishes available -it doesn’t have to be white.
This bookcase made for a job in Southampton, manufactured from Southern Yellow Pine, was made in three sections and assembled on site. The bookcase strips you can see enable you to maximise the storage capacity of the case. The shelves sit on feet that are inserted into the grooves on the strips, which are fitted into a machined rebate. This way they are unobtrusive and you get the maximum amount of storage from each shelf. There are two options available: chrome or brass.
The case has birch-faced backs, which complement the pine nicely.
Southern yellow pine is a superb species of timber from Oregon in the USA. I am able to obtain this in widths of 287mm (11 ½ “) and in thicknesses of 21, 27 and 33mm (7/8”, 1 1/8”, 1 ¼” ). Lengths up to 5 meters (16ft + ) are available.
Southern yellow ‘Pinus Strobus’ is a straight grained timber that has a low shrinkage and very little movement, so it is not prone to cupping, that is turning up at the edges on wide boards. It’s used in pattern making, carving, drawing boards, high-class joinery and general interior carpentry. It is not suitable for exterior work in exposed areas or for boat building. This is a beautiful wood, the grain often displaying pronounced reddish-brown streaks on a pale straw background.
A free standing wardrobe is a practical and cost effective way of having hanging space for clothes and shoes in a limited space. The room itself was only three meters by one meter, roughly 10ft by 3ft, and the owner wasn’t quite sure why such a small room existed in their new home. The house was built in the 1970s.
The material used was standard conti-board which fitted in with the rest of the décor. I made a lid with end pieces and a short back; this prevents the top from sagging over time with the weight of the clothes. Two sides were then added. There was no back.
The whole piece was then simply screwed to the wall. Being 500mm deep, about 20”, there was room for the customer to access the ‘fitted’ wardrobe.
The customer was hoping I could do something with their much loved and well used shed. The alternative to repair would have been replacement. A 20ft x8ft shed costs around £4000. Then there is the cost of installation to add. So after careful inspection of the floor and floor bearers , I decided that it could be salvaged.
A replacement frame with window was made and installed. It was then clad in shiplap and re- glazed. All timber used is tannalised and all the end grain treated with wood preservative. A belt and braces approach that results in a new lease of life for the shed and a gentler assault on the wallet!